GEM FRYERs

GEM Equipment of Oregon, Inc. has been a manufacturer of custom food processing equipment since 1968. GEM built its first French Fry Fryer in 1985, successfully tapping into one of the largest markets in the world. Today, GEM designs, builds, and installs single and two-stage fryers based on small to large throughput capacities. For French Fries, batter-coated fries, and specially cut potato products, GEM French Fry Fryers deliver uniform product quality with consistent colour and texture. Precisely controlling temperature and oil flow, GEM Specialty Fryers take care of every detail and are suitable for a variety of formed potato products.

These custom designed industrial fryers and fryer systems are based on clients’ requirements – there are no two alike. Demonstrating engineering ingenuity with safety and maintenance in mind, GEM fryers are internationally recognized for their distinct features and unrivaled performance.

GEM offers full service, from procurement to setup, custom designing fryers as stand-alone machines or complete processing systems to meet your specific needs and plant layouts.

FRENCH FRY FRYERS

GEM French Fry Fryers can be built for a wide range of throughput capacities. The fryers’ optimized oil flow and circulation control ensures consistent two-stage frying performance for uniform product quality along with perfect colour and texture. Keeping safety in mind, the specially designed fryer kettles eliminate dead spots and reduce fire hazards while increasing oil shelf life.

SPECIALTY FRYERS

GEM Specialty Fryers are designed to handle various shapes and textures of different potato specialties or co-products, from hash browns to croquettes. With low system oil volume, additional oil valves can be included to offer optimal frying results. A singulated layer of product avoids overlap and inconsistency, while the fryers’ robust construction enables longer cook time for higher efficiency.

Common Features

Engineering Ingenuity in Fryer Design

Demonstrating engineering ingenuity, GEM’s industry-leading fryers are manufactured with safety and maintenance in mind. For example, preventive fire solutions are integral in every fryer design, including fire suppression systems and minimal fire points. Every possible aspect is taken into account to ensure minimal risk—from kettle design to product guides to efficient waste collection and removal.

Low system oil volume is critical to achieving a high-quality finished product. At GEM, every fryer design undergoes Computational Fluid Dynamics (CFD) or flow modeling, to perform hypothetical analyses of the cooking operation of the fryer kettle to optimize product quality and cooking oil usage. As oil degrades due to heated temperatures for extended periods of time, GEM engineers can provide fryer oil design solutions for quality performance.

Custom Design for Efficient Solutions

Custom designed fryers and fryer systems are based on clients’ requirements—there are no two alike. From product type to geographical location, GEM engages with each customer, large or small, to meet expectations, be it retrofitting existing fryers to building complete fryers and fryer systems.

We believe that each customer is unique and important to GEM. From building the largest fryer in the world to designing specialty fryer systems for multiple product types, GEM prides itself in raising the bar. With durability and longevity in mind, GEM manufactures for tomorrow’s customers.

Lowest Cost of Ownership

Every fryer is built with robustness and longevity as top priorities, to provide customers with the lowest cost of ownership. By taking into account material wear and tear, GEM utilizes durable materials in its construction. For instance, its specially manufactured fryer belts are made with high wear and abrasion resistance properties. GEM’s scientifically designed oil filters and fryer kettles extends oil life while maintaining high product quality. With its custom hood lift mechanism and Clean-in-Place nozzles, GEM fryers provide accessibility and cleanability. Our experienced service and retrofit specialists can also help further maintain or extend the life of the fryer. For valued customers, our goal is to be part of the solution.

BATTER APPLICATORS

For products that require batter application before frying, GEM offers robust batter applicators that can handle various loads and operating conditions at high production rates. The products immersed in a prepared batter mixture run through conveyors or a dipping system to ensure consistent, uniform coating and complete coverage. Heavy-duty batter belts can be built up to 12 feet wide. With redesigned side chain links, the durable system withstands pull and breakage, which leads to reduced maintenance and extended service life. The batter applicator also has a Clean-in-Place hood construction for efficient cleaning and quicker turnover times between products.